What Size Wire for a 80 Amp Breaker?
A 80 A breaker needs 4 AWG copper or 2 AWG aluminum with 75°C terminations (NEC Table 310.16). Longer runs may need a size up for voltage drop — distances below.
Minimum wire size for 80 amps
| Application | Copper (75°C) | Aluminum (75°C) |
|---|---|---|
| Branch circuit / feeder (Table 310.16) | 4 AWG | 2 AWG |
Assumes 75°C-rated terminations (NEC 110.14(C)) and no more than three current-carrying conductors in a raceway at 30°C ambient. Derating, continuous loads, and local amendments can change the answer — confirm with a licensed electrician.
How far can you run it? (voltage drop)
Keeping voltage drop under the recommended 3% at a 64 A load (80% of the breaker), 4 AWG copper is good for roughly:
| System voltage | Max one-way run (4 AWG Cu) |
|---|---|
| 240 V | ≈ 182 ft |
Past these distances, step up one gauge. Run your exact length and load through the voltage drop calculator.
What runs on 80 amps
- Subpanel feeder
- 64 A EV charging (hardwired)
Frequently asked questions
4 AWG copper with 75°C terminations (NEC Table 310.16). In aluminum, use 2 AWG. Longer runs, high ambient temperatures, or bundling can require upsizing.
Ask AI about this
Open an AI assistant with a question grounded in this page.